Sub: 65 mm extrusion plant for Profiles & Pipes.

Dear Sir,

As desired by you, we are pleased to submit our offer as follows:

Supply of Extrusion Plant for Pipes consisting of              

1.      Extruder

2.      Die head

3.      Calibration table

4.      Water tank

5.      Haul-off

6.      Cutting unit

Price:                      FOB Mumbai

Payment:               50% advance, balance against dispatch documents

Delivery:                60 days

Packing:                Sea Worthy Export Packing in wooden cases

Validity:                 60 days

Warrantee:            One Year

   Installation Fees: $ 50 Per Day, Round Air Ticket(s) & Lodging & Boarding Expenses

Advising Bank:    Bank of India, Saki Naka Branch, Mumbai 72, India

A/C No:                  003820 1000 13568, Swift Code: BK ID IN BB ADH 

Corres’ing Bank:            Deutsche Bank Trust Company, NewYork, Swift Code: BK TRUS 33

Thanking you in anticipation of your favorable response.

We remain, yours faithfully,

FOR EUROPACK MACHINES (INDIA) PVT. LTD.

RPotdar

 

Rajesh Potdar

 

Director

PS: Utilities required for the machine are  3 Phase Power & Water for cooling.

EUROPACK MACHINES

Technical Features:

Total Power Required                                           40 KW
Plant Dimension                                       10 M (L) X 1 M 
(W) X 2 M (H)
Output                                                         45 To 70  KG/Hr (Depend On Pipe Dia, Wall
                                                                                thickness, raw material properties ie density,

Equipment Specifications:

Extruder:

65 mm extruder with 26:1 L/D ratio, manufactured to the following specification:

Construction:

Mainframe of the machine is of a compact, robust construction.  Fabricated from hollow box section and steel plate to withstand  continuous use under production conditions.
Primed and painted to provide a hardwearing oil and heat resistant finish. All access panels easily removable for maintenance.

Barrel:

Manufactured from high-grade steel alloy (EN-41B), nitride hardened for 
wear resistance, supplied with square end flange. Including breaker 
plate, with recess for screen pack.

Screw:

Manufactured from high-grade steel alloy (EN-41B) nitride hardened for 
wear resistance, ground and highly polished. Screw of design Barrier 
type with mixing zone.

Gear Box:

Heavy-duty gearbox, featuring double reduction, parallel shaft & helical 
gears. All taper roller bearings and gear trains are immersed in 
lubricating oil. Transmission by V-belts, giving standard screw speed 
range of 10-60 rpm or, with change pulleys, tailored to speed/torque 
requirements.

Thrust pack Assy:

Inbuilt thrust pack mounted on the gearbox, housing spherical roller
thrust bearing designed to withstand the thrust generated by the 
extruder screw. Complete with the oil seals to retain the lubrication 
fed by the gearbox.
Feed throat    Fabricated from steel and provided with water-cooling.
Hopper                     Fabricated hopper with sight glass, emptying 
chute, shut-off slide and lid.
Barrel heating         3-barrel zones, with band heaters and 
thermocouples.
Heating load            11Kw

Barrel cooling zone

Feed section cooled by water circulation through a jacket and all other
will be cooled by air blowers (0.317 kw per zone)
Temp control:

Temperature of each zone is controlled by digital temperature 
controller. 2
additional instruments are included for head and die control, wired to
heater sockets and including two thermocouples, making a total of 5
temperature control zones.

Control cabinet:

Integral control cabinet mounted on extruder base. Housing all necessary
controls and Instrumentation including the following:
Drive control, screw speed indicator (R.P.M.), screw speed 
potentiometer, main motor load indicator (Ammeter), temperature 
controllers, indictor, power on indicator, motor stop and start button, 
emergency stop.

Die head for pipe:

Die head complete with spider spiral type manufactured in alloy steel. 
Supplied with necessary heaters and thermocouples.
Calibration table:
Vacuum type with 5 H.P. vacuum pump

Base Frame:

Fabricated support frame with castors and jacking screws for ease of 
positioning. Primed and painted to provide a hardwearing oil and heat 
resistant finish. Base frame incorporates two large diameter capstan 
operated jacking screws to permit vertical adjustment and levelling of 
the bath and return tray.

Water Bath:

Fabricated from heavy gauge steel, flanged at each end and fitted with
removable end plates and sealing gaskets. Adjustable water level / 
overflow pipe and empty valve. Bath size is 250 x 250 x 2000 mm
Longitudinal Adjustment     Up to 250mm via hand wheel
Lateral Adjustment Up to 25mm via hand wheel.
Haul-off unit High-speed precision haul-off with the following specification:

Construction:

Mainframe of the machine is of robust construction fabricated from hollow box section and steel plate to withstand continuous use under production conditions. Primed and painted to provide hardwearing oil and  heat resistant finish. Frame mounted on castors and fitted with jacking screws for ease of  positioning and height adjustment. All access panels

easily removable  for maintenance.