EUROPACK MACHINES (INDIA) PVT. LTD.
Pipe extrusion plant
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Product Code : 09

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Product Specification
Sub: 65 mm extrusion plant for Profiles & Pipes.
As desired by you, we are pleased to submit our offer as follows:

 Supply of Extrusion Plant for Pipes consisting of     
  • Extruder
  • Die head
  • Calibration table
  • Water tank
  • Haul-off
  • Cutting unit
Price: FOB Mumbai

Payment:50% advance, balance against dispatch documents
Delivery:60 days
Packing:Sea Worthy Export Packing in wooden cases
Validity:60 days
Warrantee:One Year

 Technical Features:

 Total Power Required 40 KW
Plant Dimension 10 M (L) X 1 M
(W) X 2 M (H)
Output45 To 70  KG/Hr (Depend On Pipe Dia, Wall thickness, raw material properties ie density,

Equipment Specifications:

Extruder
65 mm extruder with 26:1 L/D ratio, manufactured to the following specification:

Construction:
Mainframe of the machine is of a compact, robust construction.  Fabricated from hollow box section and steel plate to withstand  continuous use under production conditions.
Primed and painted to provide a hardwearing oil and heat resistant finish. All access panels easily removable for maintenance.

Barrel:
Manufactured from high-grade steel alloy (EN-41B), nitride hardened for
wear resistance, supplied with square end flange. Including breaker
plate, with recess for screen pack.

Screw:
Manufactured from high-grade steel alloy (EN-41B) nitride hardened for
wear resistance, ground and highly polished. Screw of design Barrier
type with mixing zone.

Gear Box
Heavy-duty gearbox, featuring double reduction, parallel shaft & helical
gears. All taper roller bearings and gear trains are immersed in
lubricating oil. Transmission by V-belts, giving standard screw speed
range of 10-60 rpm or, with change pulleys, tailored to speed/torque
requirements.

Thrust pack Assy:
Inbuilt thrust pack mounted on the gearbox, housing spherical roller thrust bearing designed to withstand the thrust generated by the  extruder screw. Complete with the oil seals to retain the lubrication  fed by the gearbox. Feed throat Fabricated from steel and provided with water-cooling. Hopper Fabricated hopper with sight glass, emptying  chute, shut-off slide and lid. Barrel heating 3-barrel zones, with band heaters and  thermocouples. Heating load 11Kw

Barrel cooling zone
Feed section cooled by water circulation through a jacket and all other will be cooled by air blowers (0.317 kw per zone) Temp control:

Temperature of each zone is controlled by digital temperature

controller. 2
additional instruments are included for head and die control, wired to heater sockets and including two thermocouples, making a total of 5 temperature control zones.

Control cabinet:

Integral control cabinet mounted on extruder base. Housing all necessary controls and Instrumentation including the following: Drive control, screw speed indicator (R.P.M.), screw speed  potentiometer, main motor load indicator (Ammeter), temperature  controllers, indictor, power on indicator, motor stop and start button,
emergency stop.

Die head for pipe:
Die head complete with spider spiral type manufactured in alloy steel.  Supplied with necessary heaters and thermocouples. Calibration table: Vacuum type with 5 H.P. vacuum pump

Base Frame:
Fabricated support frame with castors and jacking screws for ease of positioning. Primed and painted to provide a hardwearing oil and heat  resistant finish. Base frame incorporates two large diameter capstan operated jacking screws to permit vertical adjustment and levelling of  the bath and return tray.

Water Bath:

Fabricated from heavy gauge steel, flanged at each end and fitted with removable end plates and sealing gaskets. Adjustable water level /  overflow pipe and empty valve. Bath size is 250 x 250 x 2000 mm Longitudinal Adjustment Up to 250mm via hand wheel Lateral Adjustment Up to 25mm via hand wheel. Haul-off unit High-speed precision haul-off with the following specification:

Construction:
Mainframe of the machine is of robust construction fabricated from hollow box section and steel plate to withstand continuous use under production conditions. Primed and painted to provide hardwearing oil and  heat resistant finish. Frame mounted on castors and fitted with jacking screws for ease of  positioning and height adjustment. All access panels

easily removable  for maintenance.

Speed Control Geared for speed range to suit customer requirements up to a maximum speed of 15m/min. 2x 0.5 H.P. AC geared motor with frequency variable drive  Haul-off Belts 9mm natural rubber belts ( shore hardness-  60 to 80)  Belt contact length     500mm  Belt gap adjustments Both booms are adjusted by hand wheel

 Controls:
 Integral control panel housing all necessary controls and   instrumentation including :
  •  Motor start/stop buttons
  •  Power on light
  •  Haul-off speed potentiometer
  •  Digital speed indicator
  •  Emergency stop button
HAUL-OFF SPEED STABILITY - +/- 0.1 m/min.
 NOTE: THE DRIVE WILL BE SYNCHRONIZED WITH THE EXTRUDER.

 Automatic Cutting unit
 Circular Saw type Cutting unit with 2 Nos top & bottom clamps are provided. Bottom clamps are fixed & top clamps are pneumatically   operated. Both clamps are mounted on smooth movable trolley. Entire unit is fitted on sturdy structure made out of steel welded frame.
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Contact Details
 
EUROPACK MACHINES (INDIA) PVT. LTD.
14, Bindal Estate, Saki Naka,Mumbai - 400072, Maharashtra, India
Phone:91-22-28526477/28502151
Fax:91-22-66942977
Send Mail  
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Key Personnel
Mr. Rajesh Parashuram Potdar (Director)
Mobile:+919323249260